No.4 and a Standard Chassis

February 11th, 2012 at 9:27 pm


Whoa. Double update, all the way!

Two projects for one post, that’s not a bad ratio. In fact, as I’m writing this I’m also working on another build. Go me.

Continuing on in the build log of the new locomotive (No.4); once the chassis/frame was completed it was time to move on to the structure with the plan of continuing building the sub assemblies, then paint, then assemble. The cab went together as easily as the chassis/frame did, except that I had a lot more right angles to get… well, just right. Bigger pieces, too. A set of square clamps intended for just this purpose helped things along. The cab is a simple construct with a front and front sides and a back with two very small sides for it, as well. The back-sides were the most difficult to attach with the clamp on account of their small stature.

This cab is the first I have with spectacle style windows. Like the rest of the pieces, these too are laser cut and very crisp, requiring only a minimum of trimming and filling. The spectacles themselves are white metal castings. There’s quite a few such details on this model, including the axle boxes, grill, exhaust and control panel. I spent some time that day cleaning up the castings and while they did require more cleaning up than the plastic components, it certainly wasn’t an ordeal. The kit also seems to come with cast handrails for the cab, but also separate and distinct brass fittings for the same purpose. I suppose I’ll probably opt to use the brass for a cleaner appearance and also just for having the brass. Brass is to railways what chrome is to cars.

A second project (though completed at a different pace, chronologically speaking) is a flatcar based on what I hope to be a prototype for a standard chassis. As I’ve mentioned before, as much as I love the Ezee range of rolling stock, it is diminutive, even by narrow gauge standards. To remedy this, I’m setting about building my own wagons and the first step in doing so is to design a chassis that is standard for everything I build (except where not applicable).

The chassis is a pretty simple design based off an article in Garden Rail by John Rogers (Bodgelling For Beginners, May, 2008). It’s basically five pieces of plywood – two solebars, two buffer beams and a floor. The hardware, surprise surprise, is all from I.P. Engineering. What can I say? I’m a sucker for a great manufacturer.

I’m immensely pleased with how it turned out but it’s not exactly the same as the subsequent design. Instead of having the floor of the wagon a key structural piece of the chassis, I’ll be assembling using three frame spacers in it’s place; one in the middle and one at each end, behind the buffer beam. I think if I’m going to make several of these chassis – which I will – I’d be best off to build a jig. So that’s the next step. I have the hardware to build two more wagons and to evaluate the chassis design one will be a covered van and the last a simple coach.

Simple, by my definition, will include internal lighting and seats, I think.

But nothing ever really is simple, is it?

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Authored by Jerm

February 11th, 2012 at 9:27 pm

New Year, New Loco, New Build

February 1st, 2012 at 12:38 pm


IP Engineering seems to hold a monopoly on rolling stock and locomotive sales to the CSLR. Some might wonder if there’s an exclusivity agreement in affect, negotiated in some shady Turkish cafe. But the truth is that IP make a fine, quality product at a fine price and I believe in supporting good businesses. So it will be of little surprise to anyone that under the Yule/Christmas tree was another IP Engineering kit. Only this one is made of something called “plastic”. A strange, pliable yet stiff material that bonds with a noxious smelling cement. All smart-assery aside, this is the first kit from IP I’ve assembled that isn’t laser cut wood. I had some concerns about that initially; working with wood is quickly becoming second nature to me. But so far…

So far I’m loving the plastic all over again. The latest offerings in IP’s Ezee line (which is wood based) come with the laser cut pieces still attached to the sheet leaving the customer to seperate them by cutting strategically placed sprues. I wouldn’t necessarily call the procedure difficult, but it’s not easy, either. The little tabs of plywood can be surprisingly difficult to cut through. In plastic it’s a whole other story and the knife slices easily through the sprues. For that reason alone I’m already loving this kit.

The kit? Oh, this won’t do. I’ve gone two paragraphs and I haven’t even mentioned what the kit is yet. As much as I love the Ezee range, the models are small even by narrow gauge standards. The kit in question is IP’s Lucy – a small, but larger locomotive in SM45. This represents a move up to a more standard loading gauge that resembles a real, operating railway and not a park train or an estate line. The Ezee range coach, for example, scales to roughly five feet high on the side. Following the philosophy of there’s-a-prototype-for-everything, I’m positive that somewhere at sometime there was such a small vehicle in revenue service (which I represent), but something that small is more likely to be found brightly painted and trundling around the local zoo.

Back to the build…

No.4 (name to be determined) is being built in chunks into sub assemblies each time I visit my parents on Sunday. Since this is a larger build and just a little more elbow room is required this makes sense and I’d rather have everything concentrated in one place, especially when it comes time to paint (an activity for which my apartment is not suited for in the slightest). The first subassembly was the chassis and the frame. Most – actually, all – kit’s I’ve put togethor at this point have had the axles ride on bearings inside the axle boxes (journals) themselves. No.4 is different in that the axle boxes are merely decorative. To that end there is an inside chassis and an outer frame (my terminology). The axles ride on inside bearings mounted in the chassis while the axle boxes are mounted on the sole bars of the frame at the same spacing as the axles. I made a small error in this assembly (while following instructions, I might add).

Chassis and frame, presented in an inverted state for illustrative purposes.

The included documentation instructs to set the sole bars 10mm back from the edge of the frame. Following this, I found that left far too little room in between for the wheels and had to break the fresh weld to reposition them. I’m going to be documenting this build weeks behind actuall progress and because a few weeks have passed since I completed this step the details of the incident have faded some. But I believe the reason for this mistake is that the instructions are written assuming you’re building the kit to 32mm gauge and not my 45mm gauge. Don’t hold me to that, but that spacing would give ample room for a 32mm axle.

Next step: The cab

End note: Also, I found at the bottom of a box the alligator which I thought I hid out in the garden two years ago and haven’t seen since; presumed missing.

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Authored by Jerm

February 1st, 2012 at 12:38 pm

Whats Your Excuse

January 31st, 2012 at 8:41 pm


I was going to have a post up tonight but I’ve had an awfully long day. I’m writing this on my Kobo, which is relevant because I realized I haven’t touched a physical keyboard all day and I’m aiming to keep it that way. So, new post tomorrow.

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Authored by Jerm

January 31st, 2012 at 8:41 pm

Posted in General

Raise the Rooves

January 20th, 2012 at 6:04 pm


Three weeks without any time spent in a workshop is about three weeks too many. But I guess that’s what the holiday season is for – shrugging off leisure time for baking, shopping, wrapping, feasting, socializing, more baking, more socializing, napping, recovering from the aforementioned feasting and socializing and so on. Even though I had a full, luxurious ten days away from work I had precious little time to pick up a knife, hammer, soldering iron, or other tools of the trade. At the risk of sounding Scrooge like, I must say in some respects I am glad the holidays are over. Now, back to work of all varieties!

Impressed with the results of the first coach make-over, the first project of the year (oh, and happy 2012 everyone) was to continue the refurbishments to the rest of the coaching stock. I learned a couple of lessons from the first and last attempt – namely not to scribe the planking on the very thin wood with a knife (as it’s prone to cutting right through) and use something somewhat more blunt (a sharpened pencil in this case). The new rooves for the remaining coach and saloon look much better than the first attempt. I thought the graphite from the pencil would stand out like a sore thumb, but surprisingly it blends in well with the wood stain leaving just enough of an impression of planking.

I used more care in attaching the rooves this time – which was an easier task since I hadn’t broken them in half like the last attempt. Before that though, I touched up the window frames with a light cream white where ever it was needed and added glazing cut from transparent sheets for a projector.

Another lesson learned is that small lengths of thin brass rod do not resemble door hinges or handles, at least not the crude snip-and-glue method I tried. I firmly believe in the two-foot rule (if I don’t notice it more than two feet away I don’t care), and it’s true that you can’t really see the handles or hinges made in this method from that distance, but I know they’re there and I know how bad they look so I’m making an exception.

The last time I visited my “local” hobby store which also doubles as a purveyor of doll house materials, wares, furnishings and so forth, I noticed some brass hinges and handles intended for miniature dwellings. I’m not sure what the scale of these fittings is supposed to be, but I have confidence that they will fit the bill for 16mm. They are, however, somewhat pricey which is why I haven’t bought and fitted them yet, but I will one day as soon as budget allows. I could be mistaken but I think this is one of those few things that can’t be bashed together effectively on the cheap.

And thus apart from the door fittings I feel that the coaching stock is now “done”. At least until I get my next bright idea. I’m not bothering with an interior, mostly because of the two-foot rule but also because my railway is at ground level one can not properly see inside unless one is lying on the grass. I’ve reached that rare state where I feel finally satisfied with the culmination of my work. In fact, I’d go so far as to say I’m quite proud of it.

Well, actually now that I see this picture I realize with horror that the observation platform/veranda on the saloon is unpainted and undecorated. As is usually the case, I suppose there’s still more to do. Oh well, back to the workshop!

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Authored by Jerm

January 20th, 2012 at 6:04 pm

Two Toasts and a Boast; Yule Sumbel

December 22nd, 2011 at 5:58 pm


Technically this should have been posted back on the solstice, but since I was run off my feet, it wasn’t. But, with the magic of the Internet, I can back date it!

First, I raise a glass to Odin, father of victory, poetry and wisdom. It is for wisdom in particular that I honour him tonight. When I read the news, check in on Twitter, or even hear what her Ladyship has to report from her friends across the world,  I always find myself shaking my head and thinking of how much this weird, messed up world we inhabit right now could use more wisdom, even just a little. Wisdom to make the right decisions, wisdom to admit to bad decisions and seek a means of correction. Wisdom to perceive our faults and wisdom to better ourselves. A victory is a great thing, but without wisdom you can not hope to maintain it. So here’s to you, you wise old man! May this new year bring wisdom to us all. Hail!

Second, moving from one father to another, I raise a toast to my own father. In the past sixteen months my father has been diagnosed with cancer, gone through chemo and radiation, surgery and the long recovery period and come out the other side. Dad, you’ve faced it with a grace and determination I only hope I can muster should I ever face that myself. In the months that have passed, every time I have found myself in a moment of personal hardship I’ve stopped to think about what he has gone through and tell myself  ”if he can make it this far, than I can most assuredly do this!”

This past week my parents have bought themselves a little sports car under the reasoning that since 2011 was such a bad year they deserved such a little sports car. I couldn’t agree more.

So here’s to you, Dad! Hail!

Finally, as we move head first into a bold (and hopefully better) new year I look back on what I have done up to this point and I find myself wanting. So here, on this night, I make this decree: 2012 will be the year I put away the excuses and the writer’s block and I self publish. I make this oath on the hammer that this year I will finally write a piece I’ve been working on for some time and have it ready by 2013 for self publishing. No more excuses, no more delays, no more putting it off for another time. This year I will self publish.

But, such a boast does come with a weight when compared to my past history of seeing projects such as this through to completion. And so, I also swear by the hammer that should I fail in my efforts through fault of my own, I will hold a feast for the local author’s group to which I belong including as many kegs as necessary for the enjoyment of my fellow writers.

Hail!

And hail to you, my friends, family and readers! May this new year bring to you all that you wish for and when we meet again in twelve months time, may we all have smiles on our faces!

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Authored by Jerm

December 22nd, 2011 at 5:58 pm

Posted in General,Serious

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